Poka Yoke Assembly Workstation
Poka Yoke Assembly Workstation
Features
The poka-yoke assembly workstation is a crucial solution to prevent errors in manual component assembly, addressing challenges associated with manual picking. The term "poka-yoke" translates to "error prevention" in Japanese, emphasizing its role in eliminating unforeseeable costs.
This workstation incorporates poka-yoke-gate doors or sensors to avoid the accidental selection of incorrect components. These doors act as physical barriers and visual aids, similar to a pick-to-light system, guiding employees systematically to the correct component container. Sensors monitor the operator's manual activity, ensuring precision.
Key features and benefits include error prevention through physical barriers, a guided process reducing the need for extensive searches, material replenishment accuracy using sensors, and visual instructions displayed on a screen for clarity. The system is efficient, quick to set up, customizable, compatible with various control systems, and flexible for upgrades.
Employees access step-by-step work instructions through a user-friendly display screen, ensuring flawless material replenishment. The poka-yoke assembly workstation enhances the overall assembly process by combining efficiency, customization, compatibility, and adaptability.
Benefits
- Our systems help to improve quality and cut delivery times.
- They reduce tension in the components supply chain and allow successful adaptation to personalised production and delivery deadlines.
- Flexibility and ease-of-use are key in our technology.